J&R corrugated roll forming machine is a versatile piece of equipment that can be used to produce corrugated metal sheets, ideal for roofing or wall cladding of steel structures, with very reliable quality. This pressed steel became a newly popular material due to its low cost, very quick installation, and good shock resistance, and our equipment received a lot of attention for it. It is mainly composed of a discharging part, a forming machine, a hydraulic forming shearing device, and other parts. In addition, our company can also design and manufacture special models of machines, and provide technical guidance for users.
Main Features
1. The corrugated roll former adopts an advanced PLC control system, which can automatically control the cutting length and the number of cutting pieces of the product with very high accuracy.
2. The forming mold is made of high-hardness quenching material, so it is not easy to deform after long-term use.
3. The 14 forming stations have greatly improved the processing speed, and the operator can easily use the touch screen to complete parameter adjustment.
4. Good compatibility makes it suitable for the forming of stainless steel, color steel, cold-rolled steel, galvanized steel, and other different steel materials.
1. Profile Drawing
2. Process Drawing
Passive decoiler - Feeding - Roll forming - Cut to length - Collection
3. Technical Information
3.1 Main power: 5.5kw
3.2 Reducer: BWD22-43-5.5KW
3.3 Transmission chain: 25.4 pitch
3.4 Wall frame thickness: 16mm
3.5 Machine size: about 7M*1.4M
3.6 Forming speed: 0-12m/min
3.7 Shaft O.D: φ70mm
3.8 Forming station: About 14
3.9 Blade material: Cr12
3.10 Heat treatment for blade: HRC HRC58-62°
3.11 Rolling thickness: 0.17-0.6mm
3.12 Length: 3m/±1.5mm
3.13 Roller material: 45# steel
4. Electrical Components and Hydraulic
4.1 Inverter: Thinget
4.2 PLC: Thinget
4.3 Operation panel: MCGS
4.4 Low electrical components: Deli
4.5 Encoder: Omron
4.6 Hydraulic station: 3kw
4.7 Oil pump: YBI-10
5. Equipment
Decoiler, roll forming, cutting, PLC, hydraulic station, collection
Componets
1. Decoiler
Size: 1.5mx1mx1.2m
2. Hydraulic Station & PLC control box
Size of station (red arrow): 1mx0.8mx1m
Size of PLC control box (green arrow): 1.2mx0.8mx1.5m
3. Collection table
Size: 1.5mx0.5mx1m, 3 pcs.
4. Main roll forming
Size: about 8.6m(L)x 1.7m (W) x 1.5m (H)
5. Cutting
Size: 1.7m (H) X 1.2m( L) X 0.5m (W)
Feeding is a part of main roll forming, we have not the size. It is made up of three roller.
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